How It's Made

Season 29 · Thermoplastic Fire Helmets, Basketry Sculptures, Coffee Roasters

2001★ 7.72017-03-06

Heat-resistant thermoplastic is moulded into protective helmet shells before liners, shields, straps and identifying trim are installed. Flexible natural materials are woven over shaped supports to create large basketry sculptures, while steel drums, burners, fans and electronic controls are assembled into machines that roast coffee beans evenly.

Bölümler

32 sezon · 13 bölüm

1Skateboard Wheels, Baklava and Galaktoboureko, CO₂ Scrubbers, Honeycomb Candles10.0Liquid polyurethane is coloured, poured into moulds and cured before the finished skateboard wheels are machined and fitted with bearings. Layers of pastry, nuts and syrup become baklava, while custard and filo are combined for galaktoboureko; absorbent materials and air-handling components are assembled into systems that remove carbon dioxide; and embossed beeswax sheets are rolled around wicks to create honeycomb candles.13 Şubat 2017
2Nuno Felt, Drum Crushers, Kimchi, Parquet Floors10.0Fine wool fibres are arranged over fabric and agitated until they bind together as lightweight nuno felt. Heavy steel frames and hydraulic mechanisms are assembled into machines that crush empty industrial drums; salted vegetables are seasoned and fermented into kimchi; and precisely cut pieces of hardwood are arranged into the geometric patterns of traditional parquet flooring.20 Şubat 2017
3Wood Watches, Steel Bicycles, Raw Pet Food, Replica Police Lanterns10.0Selected hardwood is machined, sanded and finished into watch cases and bracelet links before receiving the movement and crystal. Steel tubing is cut, shaped and joined into bicycle frames; meat and other carefully measured ingredients are ground, blended and portioned as raw pet food; and formed metal components, lenses and fittings are assembled into replicas of traditional police lanterns.27 Şubat 2017
4Thermoplastic Fire Helmets, Basketry Sculptures, Coffee Roasters10.0Heat-resistant thermoplastic is moulded into protective helmet shells before liners, shields, straps and identifying trim are installed. Flexible natural materials are woven over shaped supports to create large basketry sculptures, while steel drums, burners, fans and electronic controls are assembled into machines that roast coffee beans evenly.06 Mart 2017
5Office Chairs, Vinobrew, Reconditioned Sander Drums, Lithographs10.0Moulded seats, padded backs, adjustable mechanisms, bases and casters are assembled into ergonomic office chairs. A specialty beverage known as vinobrew is prepared, blended and bottled; worn industrial sander drums are stripped, repaired, resurfaced and balanced for further service; and images drawn on prepared stones or plates are inked and transferred to paper as lithographs.13 Mart 2017
6Fireplace Bellows, Calissons, Diving Watercraft10.0Shaped wooden boards are joined by flexible leather chambers and fitted with valves and nozzles to create fireplace bellows. Almonds and candied fruit are ground into a paste, formed over wafers and covered with icing to make calissons, while a streamlined hull, engine, controls and movable fins are combined into a recreational watercraft capable of diving beneath the surface and leaping from the water.20 Mart 2017
7Artist Brushes, DEF Tank Heaters, Game Tables, Art Glass Wall Sconces10.0Carefully selected natural or synthetic bristles are aligned, secured in ferrules and attached to shaped handles to create artists’ brushes. Heating elements and controls are assembled into devices that prevent diesel exhaust fluid from freezing; precision playing surfaces, frames and mechanisms become game tables; and hand-worked decorative glass is fitted to metal supports to produce wall sconces.27 Mart 2017
8Flying Water Bikes, Throttle Position Sensors, Cinnamon Cordial, Handmade RaspsLightweight frames, pedal-driven propulsion systems and hydrodynamic supports are assembled into water bikes designed to rise above the surface as they gain speed. Electronic sensing elements are calibrated inside throttle-position sensors; cinnamon is infused into a sweetened spirit before filtering and bottling; and steel blanks receive individually raised cutting teeth before being hardened and fitted with handles as handmade rasps.03 Nisan 2017
9Foosball Tables, Marseille Soap, Laguiole Pocket KnivesCabinets, playing fields, rods and moulded figures are assembled and adjusted to create foosball tables. Vegetable oils and alkali are cooked, washed, poured into large moulds, cut and cured as traditional Marseille soap, while forged blades, springs, liners and shaped handle scales are carefully fitted together to produce Laguiole pocket knives.10 Nisan 2017
10Berets, Pastis, Stationary BikesWool is knitted into oversized circular forms that are felted, shrunk, dyed and shaped into berets. Anise and other botanicals are blended with alcohol, water and sugar to make pastis, while steel frames, flywheels, pedals, resistance mechanisms and electronic displays are assembled into stationary exercise bikes.17 Nisan 2017
11Steel Bistro Sets, Letterpress Printing, Bamboo Lights, Asphalt Compactors10.0Steel rods and sheet metal are bent, welded and protected with durable finishes to create folding bistro tables and chairs. Raised printing forms are coated with ink and pressed firmly into paper during letterpress printing; bamboo and ceramic components are shaped and combined into decorative lighting fixtures; and heavy frames, steel drums, hydraulic drives and vibration systems are assembled into asphalt compactors.24 Nisan 2017
12Technological Corks, Zinc Gutters, Traditional Basque Ham, Chisteras10.0Processed cork is purified, ground and compressed into consistent bottle closures designed to reduce natural defects. Zinc sheet is roll-formed and joined into rain gutters; pork legs are trimmed, salted and slowly air-dried into traditional Basque ham; and long, curved chisteras used in pelota are woven by hand around shaped wooden frames.01 Mayıs 2017
13Pétanque Balls, Biologic Medicines, Asphalt Pavers, Basque Espadrilles10.0Steel hemispheres are formed, welded together, heat-treated, engraved and balanced to produce pétanque balls. Living cells are cultivated under controlled conditions before the resulting biologic medicines are purified and formulated; conveyors, augers, engines and adjustable screeds are assembled into asphalt pavers; and coiled jute soles are stitched to fabric uppers to make traditional Basque espadrilles.08 Mayıs 2017

How It's Made

Have you ever wondered how the products you use every day are made? How It's Made leads you through the process of how everyday products, such as apple juice, skateboards, engines, contact lenses, and many more objects are manufactured.

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